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From Trees to Paper: A Tour of a Paper Mill

GreenBlue held the second-ever Forest Products Working Group meeting earlier this month at founding member Domtar’s headquarters in Fort Mill, SC. The full day meeting was extremely productive as the Working Group moves full steam ahead on its inaugural project, creating a common framework for sustainable paper products. Time was also dedicated to identifying the next project for the group to undertake.
An optional tour of Domtar’s state-of-art Marlboro integrated pulp and paper mill was offered to all Working Group members the day before the meeting. Domtar rented a van a drove six of us two hours away to Bennettsville, SC where the mill operates. The Marlboro mill is a relatively new pulp and paper mill built in 1990 and has an annual production of 338,000 tonnes of pulp and 389,000 tonnes of paper. We were fortunate to get a tour of the entire operation, from the trees being brought in and chipped to a final 35 tonne roll of paper coming off the paper machine. Our host Lewis Fix of Domtar also took us to a converting facility that takes those giant roles of paper and cuts them down into regular office paper that gets fed into your copy machine.

The most fascinating part of the entire tour, to me, was the paper machine. If you ever have an opportunity to visit a mill and actually see how pulp (a tree fiber slurry comprising of over 90% water) starts at one end and travels through a series of dries, presses, starching, and rollers over the distance of almost an entire city block, I would highly recommend it. These machines run 24 hours a day, seven days a week, putting a 140 miles (that’s right, I said miles) of paper on a roll in about two hours. The precision the paper mill operators are able to control and the thickness and basis weight is astounding.

Every pulp and paper mill around the globe has a different and unique way of making paper, from the chemical recipe used in pulping to the design of the paper machine, all to utilize available resources and create a product with unique value in the marketplace. The challenges related to environmental stewardship in the paper industry are very complex and have global implications. GreenBlue and the Forest Products Working Group recognizes the complexity of these challenges and see the value of convening with industry leaders to bring innovative and science-based solutions to the industry. I look forward to continuing to work with this group and its future members, in addition to getting to participate in any future facility and paper mill tours.

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Sustainable Packaging in the Beauty World

…“In general,” says Katherine O’Dea, senior fellow with GreenBlue, a nonprofit organization that includes the Sustainable Packaging Coalition, “Packaging is the consumer interface so the easiest way to get consumers’ attention in this regard is with the words recycled content and recyclable. Recycled content speaks volumes about being green,” she says, adding that packages made of recycled materials and those that can be recycled are today’s key trends because consumers understand (or think they understand) these terms. Beauty Packaging

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Sustainability in Store Brands Packaging Moves to the Forefront

The topic of sustainable packaging is making its way to the forefront of store brands executives’ minds because it can present both cost and environmental advantages. Store Brands Decisions, in collaboration with GreenBlue’s Sustainable Packaging Coalition (SPC), presented “Sustainability for Store Brands Packaging,” a three-hour seminar that co-located with the recent Store Brands Decisions Innovation & Marketing Summit. Store Brands Decisions

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Study: More Than 70% of Americans Can Recycle Plastic Bags and Wraps Locally

…To help increase awareness among consumers, the FFRG is working with the Sustainable Packaging Coalition to develop a “Store Drop-off” label specifically for flexible plastic packaging. Plastics Today

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Market Price of Recycled Material Just Doesn't Match Its True Value

As a brief review of Economics 101, a free market is one where prices are determined by supply and demand. In the past several years, we have seen a steady rise in the price of many commodities, most notably oil, metals and the products that are in turn impacted by these price increases. Packaging Digest

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SPC Unveils Spring Meeting Program

The Sustainable Packaging Coalition (SPC) has announced the final agenda for its Spring Meeting 2012, the group’s largest annual event and one of the longest running sustainable packaging conferences. Green Retail Decisions

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Still Challenges to Overcome for Recycled Fibre Packaging – Research

Price fluctuation, demand exceeding supply and fibre strength are the main concerns for the US food packaging industry using recycled paper fibre, says research. Food Production Daily

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GreenBlue’s Product Sustainability Ideas and Trends for the Next Decade

GreenBlue is marking its first decade as a nonprofit sustainability-watchdog by looking ahead to its next. And it plans to mark the milestonewith a series of articles about the future of sustainability, products and business. Custom Home

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Shopping Bags, Take-out Containers Guided to Recycled Fiber

Guidelines for Recycled Content in Paper and Paperboard Packaging outlines opportunities to use recycled content in 20 common retail packaging applications, including shopping and take-out bags, cereal boxes, toothbrush blister packs, software boxes, and coffee canisters. Green Retail Decisions

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SPC Guidelines Help to Identify Best Uses for Recycled Paper Fibers

Optimizing the use of recycled content continues to rank among the key strategies by which brand owners and retailers strive to make their packaging more sustainable. This is true because, unlike some other strategies, the use of recycled content is something consumers relate to and generally understand. Packaging Digest